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TusaŽ
Tools |
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Tusa
Wrench Set (2)
Disassemble, Assemble, &
Torque TusaŽ S40 - S50
Second stages. The TusaŽ
Wrench Set provides a
variety of specialized
functions for the repair
of the Tusa S-40, S-50,
and R-300 regulators.
The wrenches feature a
19mm and 22.5mm open end
design for removing,
installing, and torquing
second stage components
that can not be accessed
with a standard wrench.
The wrenches can be used
either individually or
together to service
these parts. One of the
wrenches has a center
broached square hole
that allows either size
wrench to used as a
torque extension (crowsfoot).
The other wrench
features a pin spanner
in the center of the
wrench for
removing/installing the
adjusting screw assembly
on the R-300 first
stage. The Tusa Wrench
Set is machined from
high strength aluminum
alloy, and the pin
spanner utilizes
removable SS tension
pins. Shipped with
complete instructions
including the method of
calculating torque when
using a torque
extension. |
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Tusa Wrench Set (2) |
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SI-20750200
$32.00 |
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TusaŽ
R400 & ScubaproŽ Mk16
Socket
Fits: TusaŽ
R400 & “New” Scubapro Mk
16 First Stages
This socket will fit
the Tusa R-400 first
stage and the “new”
Scubapro Mk 16 first
stages. The “new”
designator refers to
Mk16s that have a 10
hole diaphragm retainer
cap (see illustration
for more details)
The socket is
machined from aluminum
alloy and has two 6mm SS
cap screws located 180
degrees apart. With the
screws retracted, the
socket will fit over the
cap. Once installed on
the first stage, the
screws are hand threaded
in the two adjacent
holes and serve as drive
pins to remove, install,
and torque the diaphragm
retaining cap. The
center hole is broached
3/8” square and will fit
any 3/8” drive torque
wrench. No extension is
required for driving
this socket.
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R-400/Mk16 Socket |
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SI-20765200
$25.00 |
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Flow Vane Removal Tool
Fits: TusaŽ S-60 &
Scubapro R380/390 Second
Stages
The Flow Vane Removal
Tool is designed to
remove the flow vane
assembly on the TusaŽ
S-60 and the ScubaproŽ
R380/390 second stages.
The procedure for using
this tool requires that
the flow reducer be
removed. The tool is
then inserted inside the
mouthpiece shank with
the slot in the end of
the tool bridging over
the flow vane. The bend
in the tool is used as a
fulcrum against the
inside of the mouthpiece
shank. By applying
pressure on the tool
handle, in the direction
indicated, the flow vane
assembly can be pushed
out of the second stage
housing. In this
position, the flow vane
assembly can be
completely removed by
hand. After servicing
the o’ring, the flow
vane assembly can be
snapped back into place.
Note: Be certain that
the crescent shaped cut
in the flow vane is
facing out toward the
mouthpiece shank when it
is reinstalled.
The Flow Vane Removal
Tool is fabricated from
brass rod and vibratory
finished. |

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Flow Vane Removal Tool |
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SI-20770100
$15.00 |
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TusaŽ S-60 & ScubaproŽ
R380/R390 Cover Key
This Cover Key is
designed to fit the
TusaŽ S-60 and ScubaproŽ
R380/390 second stage
covers. It may also fit
other Scubapro second
stages.
The drive tabs on the
cover key are inserted
into any two adjacent
cover holes. The tool
can then be rotated in
either direction to
remove/install the
cover. Important note:
These two second stage
covers are “pinned “ to
the second stage
housing. The pin must be
removed before the cover
can be loosened (locking
pin not shown).
The Cover Key is
machined from aluminum
bar stock and vibratory
finished to remove all
sharp edges. |

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S60/R380 Cover Key |
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SI-20775200
$15.00 |
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TusaŽ
S-40/S-50 Cover Tool
Remove, Install, &
Torque Cover & Ring
Components
This TusaŽ
Cover Tool is a
multifunction tool for
removing, installing,
and torquing both the
outer covers and
diaphragm retaining
rings on the TusaŽ S-40
and S-50 second stages.
The “three pin” side of
the tool will index with
the outer covers, and
the “two pin” side of
the tool fits the holes
in the recessed
diaphragm retaining
ring.
The cross tee handle of
the tool is broached
1/4” hex. This feature
allows the tool to be
used in conjunction with
a torque wrench to
achieve the proper
assembly tension. A 1/4”
hex key socket is
required between the
torque wrench and the
broached center hole
(not included).
The body of the tool is
machined from nylon tube
and the cross tee handle
is aluminum. Shipped
with instructions. |

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Tusa S-40/S-50 Cover Tool |
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SI-20780200
$35.00 |
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ScubaproŽ/TusaŽ Spider 2
Tool
The Spider 2 tool
is designed to do four
special jobs required in
the disassembly,
assembly, and adjustment
of the TusaŽ Duo-Air and
the ScubaproŽ Air 2.
Figure #1: The tool gets
its name from the
special machined socket
that fits the external
webs of the plastic
spider. The spider is
threaded into the main
housing in a recessed
cavity on the underside
of the main housing. The
socket indexes over the
small external portion
of the webs and allows
the spider to be
removed/installed
without removing the
exhaust valve or
damaging the spider
itself.
Figure #2: The top of
the Spider #2 is
machined into a
pre-assembly post that
holds the poppet and
spring in the depressed
position while the
bushing, lever, washer,
and nut are installed.
It is nearly impossible
to hold the poppet and
spring in this position
without this tool
because of its recessed
location.
Figure #3: The long
straight end of the
allen wrench cross
handle is used to adjust
the position of the
downstream orifice after
the unit is completely
assembled in the
housing. The "L" shaped
end of the allen wrench
can be used to dislodge
the cover pin so that
the cover can be
unthreaded from the main
housing. The allen
wrench is retained in
the body by a stainless
steel set screw.
The Spider 2 tool is
machined from solid
brass and the zinc
plated allen wrench is
retained in the body by
a stainless steel set
screw. Body is a natural
brass finish.
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Spider #2 (Tusa Duo-Air) |
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SI-20136100
$32.00 |
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ScubaproŽ and ScubaproŽ
model names and logos are the registered tradenames
and trademarks of: JWA-Scubapro, El Cajon,
California.
TusaŽ and TusaŽ model names and logos are the
registered tradenames and trademarks of: Tabata USA
Inc., Long Beach, California.
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